Automotive Headlight Assembly Line

H7 Halogen Bulb Manufacturing Equipment

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Headlight Assembly Line for H7 Halogen Bulb

The headlight assembly line for H7 halogenbulbs assembles H7 headlights by combining the halogen capsule bulb, metal cap, prefocus base and bulb holder. The entire line is made up of a headlight bulb focus adjusting machine, H7 halogen bulb metal cap mounting machine, pin welder, automotive light bulb head coating machine, and headlight bulb specification data inspecting machine. Considering the floor space of some customers, Fsfocus also designs this equipment with integrated focus adjusting and capping technology to minimize the size. In the welding of the prefocus ring and bulb holder, a laser beam welder is adopted. Because it has no contact with the materials, the focus adjusting precision is ensured.

Basic parameters

Operator count: 2
Size: 10001X3853

Manufacturing process of headlight assembly line for H7 halogen bulb
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Bulb head coating
Components of headlight assembly line for H7 halogen bulb
Halogen Bulb Mounting Line

Before capping, this halogen bulb mounting line will automatically identify the direction of the filament and make the right choice.

Parameters

Device Name Model Power Pressure Production Capacity Dimension(W×D×H)
H7 Halogen Bulb Mounting Line AF-KMF016-H7 1.3 x 1 Kw/pcs 0.6 Mpa 1200-1440pcs/h 1000cm×2100cm×1660cm
H7 Headlight Bulb Alignment Machine

Traditional headlight bulb alignment machines adopt multi-station focus adjusting. Each headlight is focused at its own station. The H7 headlight bulb alignment machine uses the fixed-station focus adjusting. The headlights is focused at the same station one by one, which leads to more accurate focus than multi-station focusing.

Parameters

Device Name Model Power Pressure Production Capacity Dimension(W×D×H)
H7 Headlight Bulb Alignment Machine AF-DJF020-H7 Main engine drive 1.8 x 1 Kw/pcs 0.6 Mpa 1200-1440pcs/h 1400cm×1400cm×1100cm
Laser beam welder 18 x 2 Kw/pcs 0.6 Mpa 1200-1440pcs/h
Pin welder

After focus adjusting, we will use the argon-arc welder to weld the pins. This not only minimizes costs but also ensures the welding quality. During the welding, we also perform air tightness testing to inspect whether the welding points are properly welded and the headlights are free of leaks.

Parameters

Device Name Model Power Pressure Production Capacity Dimension(W×D×H)
H7 Pin welder AF-HJF08-H7 Main engine drive 0.5 x 1 Kw/pcs 0.6 Mpa 1200-1440pcs/h 800cm×800cm×1300cm
Argon-arc welder 8.7 x 2 Kw/pcs
Automotive Light Bulb Head Coating Machine

Fsfocus offers electric baking or fire baking type coating machines based on the actual demands of customers. The electric baked coatings feature stability and are not easily scraped off. But the fire baking machine is more energy-saving compared with the electric baking one.

Parameters

Device Name Model Power Pressure Production Capacity Dimension(W×D×H)
H7-Automotive Light Bulb Head Coating Machine AF-TTF100-H7 Fire baking 3.5 x 1 Kw/pcs 0.6 Mpa 1200-1440pcs/h 1800cm×1900cm×1600cm
Electric baking 28.5 x 1 Kw/pcs
Headlight Bulb Specification Data Inspecting Machine

Headlight bulb specification data inspecting machine is designed to test the parameters of h1, h2, h3, e, f and g, plus the measurement of cold resistance and power.

Parameters

Device Name Model Power Pressure Production Capacity Dimension(W×D×H)
H7-Headlight Bulb Specification Data Inspecting Machine AF-FGF012-H7 0.5 x 1 Kw/pcs 0.6 Mpa 1200-1440pcs/h 1100cm×1100cm×1050cm
Configuration recommendation
  • High-end Headlamp Assembly line for H7 Halogen Bulb

    Introduction
    The high-end headlamp assembly line for H7 halogen bulbs comes equipped with an automotive light bulb head coating machine, headlight bulb specification data inspecting machine, and other outstanding equipment. The specification data inspecting machine can measure the parameters according to h1, h2, h3, e, f and g to ensure each produced headlight meets ECE regulations. We can also measure the cold resistance and power.

    Configuration
    Headlight bulb adjusting focus machine, headlight bulb holder installing machine, light bulb pin welder, automotive light bulb head coating machine, headlight bulb specification data inspecting machine, cold resistance tester

    Note: Headlight bulb adjusting focus machine and headlight bulb holder installing machine can be integrated into the headlight bulb alignment machine.

  • Economic Headlamp Assembly Line for H7 Halogen Bulb

    Introduction
    Economic high-end headlamp assembly line for H7 halogen bulb features simple structure and is able to complete the preliminary assembly of H7 headlight.

    Configuration
    Headlight bulb adjusting focus machine, headlight bulb holder installing machine, light bulb pin welder

    Note: Headlight bulb adjusting focus machine and headlight bulb holder installing machine can be integrated into the headlight bulb alignment machine.
Headlight Assembly Line
Inquiry
Contact us

Foshan Focus Automation Equipment Co., Ltd.

Add.: A1, No.33, First Industrial Zone, Xiebian, Dali Town, Nanhai District, Foshan City, Guangdong Province

Contact: Li Wei (Mr.)
Tel: +86-757-81036610
+86-18088838811
Fax: +86-757-81036610
Email: fs-focus@outlook.com